
Photo Chemical Etching: Tolerances
Photo etching tolerances in mm or as % of thickness in mm. Precision note tolerances may be improved with development, and are subject to feature geometry, material type and sheet size.
For greater chemical etching tolerances see Laser Evolved Etching Process
| Material Thickness (T) | General Tolerance Achievable | Hole/Slot Size | Bar Width |
| 0.025 - 0.050 | ±0.025 | 0.1000 | 160% T |
| 0.050-0.100 | ±0.025 | 0.1000 | 150% T |
| 0.100 - 0.125 | ±0.025 | 125% T | 110% T |
| 0.125 - 0.150 | ±0.025 | 125% T | 110% T |
| 0.150 - 0.200 | ±0.030 | 125% T | 110% T |
| 0.200 - 0.250 | ±0.030 | 125% T | 100% T |
| 0.250 - 0.500 | ±12.5% T | 125% T | 100% T |
| 0.500 - 1.000 | ±12.5% T | 125% T | 100% T |
| 1.000 - 2.000 | ±12.5% T | 125% T | 100% T |